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Здание 3, Wanyang Innovation City, улица Langxia, город Юйяо, провинция Чжэцзян
ENGINEERED FOR UPTIME
Plastic Recycling Extruder Machines That Deliver 2,000 kg/hr
Turn plastic waste into profitable pellets with JianTai's customizable single-screw and twin-screw extruders—engineered for 24/7 throughput, lower kWh per ton, and global support.
Proven Performance
Engineered Output That Moves Procurement Decisions
1,500 kg/h
Maximum throughput
Twin-screw plastic recycling extruder models sized from 150 to 1,500 kg/h
40+
Countries shipped
Complete plastic recycling lines delivered across Asia, Europe, Africa, and the Americas
18%
Lower energy cost
Optimized screw geometry cuts kWh per ton vs. legacy PE/PP granulator machines
24 mo.
Core warranty
Backed by CE-certified engineering and lifetime technical support
Engineered for Industrial Recyclers
Why Plant Managers Specify JianTai Plastic Recycling Extruder Machines
From single-screw workhorses to high-torque twin-screw lines, every machine is built to hit throughput targets and lower your cost per ton.
High-Throughput Single u0026 Twin-Screw Extruders
Choose single-screw extruders for plastic waste from 150–1500 kg/h or twin-screw plastic recycling extruders up to 2000 kg/h—matched to your feedstock and output targets.
Custom-Engineered to Your Feedstock
PE, PP, PET, ABS, film, or rigid scrap—our engineers size the screw geometry, venting, and pelletizing die to your exact resin mix and contamination profile.
Lower Cost Per Ton of Pellets
Energy-optimized motors, hardened screws, and efficient cooling reduce kWh per kilogram and extend service intervals—dropping total cost of ownership by up to 25%.
Complete Plastic Pelletizing Lines
As a full plastic recycling line manufacturer, we deliver crusher-to-pellet systems: shredders, washers, extruders, industrial plastic pelletizing machines, and baggers—integrated and commissioned.
CE u0026 ISO 9001 Certified Build Quality
Every PE PP plastic granulator machine ships with CE compliance, ISO 9001 documentation, and 8620 alloy steel screws nitrided to HRC 58+ for long-haul reliability.
Global Shipping u0026 On-Site Commissioning
Installed in 60+ countries with multilingual engineers dispatched for setup, operator training, and 12-month warranty support—your line runs from day one.
Engineered for Production Lines
Why Plant Managers Choose JianTai Plastic Recycling Extruder Machines
Twin-Screw Plastic Recycling Extruder Built for 24/7 Throughput
Our twin-screw plastic recycling extruder delivers 300–2,000 kg/h of consistent output, with co-rotating screws engineered for heavily contaminated and multi-resin feedstock. Bimetallic barrels and nitrided screws extend wear life by up to 40% versus standard models, cutting downtime and maintenance spend across three-shift operations.
- Output range: 300–2,000 kg/h, modular scale-up available
- Bimetallic barrel + nitrided screw for 40% longer wear life
- Handles PE, PP, PET, PA, and filled compounds up to 60%
Single-Screw Extruder for Plastic Waste—Lower CapEx, Faster ROI
For recyclers processing clean post-industrial scrap, our single-screw extruder for plastic waste pairs simple operation with throughput up to 800 kg/h. Customers typically recover their investment within 14–18 months through energy-efficient drives (up to 25% lower kWh/kg) and a parts-sharing design that keeps spare inventory lean.
- ROI in 14–18 months on most PE/PP film and regrind lines
- 25% lower energy consumption vs. legacy single-screw units
- Standardized parts across 6 models simplify procurement
Complete Industrial Plastic Pelletizing Machine Lines, Tailored to Your Resin
As a full plastic recycling line manufacturer, we engineer the entire process—shredder, washer, extruder, die-face or strand pelletizer, and dryer—as one integrated system. Every PE PP plastic granulator machine is tuned to your feedstock moisture, contamination level, and target pellet spec before it leaves our facility.
- Turnkey lines: shredding → washing → extrusion → pelletizing
- Die-face, strand, and underwater pelletizing configurations
- Pre-shipment FAT testing with your material samples
Certified Build Quality and Global After-Sales Support
Every machine ships with CE and ISO 9001 documentation, full 2D/3D engineering drawings, and a dedicated project engineer through commissioning. With installations in 40+ countries, we provide remote diagnostics, multilingual manuals, and spare parts delivered within 72 hours to keep your line producing.
- CE, ISO 9001, and SGS-compliant manufacturing
- Installed in 40+ countries with on-site commissioning available
- 72-hour spare parts dispatch and remote troubleshooting
Proven Applications
Where Our Plastic Recycling Extruder Machines Deliver ROI
Post-Consumer PE/PP Recycling
Вызов
High-volume recyclers struggle with contaminated bottle flake and film scrap that clogs lines and degrades pellet quality.
Outcome
Our twin-screw plastic recycling extruder handles up to 1,500 kg/h of washed PE/PP with integrated degassing, delivering uniform pellets at 99.5% consistency—ready for resale at premium grades.
In-House Scrap Reprocessing
Вызов
Plastics manufacturers lose 8–15% of raw material to production scrap, edge trim, and off-spec runs that pile up as cost.
Outcome
A single-screw extruder for plastic waste reclaims that scrap on-site, converting trim and purgings back into feedstock and cutting virgin resin spend by up to 30% per line.
Compounding u0026 Masterbatch Production
Вызов
Compounders need precise dispersion of fillers, colors, and additives without thermal degradation or throughput bottlenecks.
Outcome
Our co-rotating twin-screw platforms provide modular screw configurations and zoned temperature control, enabling stable compounding from 300 to 2,000 kg/h across engineering resins.
Film u0026 Bag Waste Pelletizing
Вызов
LDPE film, raffia, and woven bag waste have low bulk density, making them difficult to feed and pelletize consistently.
Outcome
Our industrial plastic pelletizing machine pairs a force-feeder compactor with a single-screw extruder, stabilizing throughput at 500–800 kg/h for low-density film streams.
PET Bottle-to-Pellet Lines
Вызов
PET recyclers face IV drop, moisture sensitivity, and strict food-grade compliance requirements from offtakers.
Outcome
As a full plastic recycling line manufacturer, we integrate crystallizers, vacuum degassing, and filtration to produce food-contact-ready rPET pellets meeting EFSA and FDA protocols.
Turnkey Lines for Emerging Markets
Вызов
New recycling ventures need complete, commissioned production lines—not just machines—backed by reliable global support.
Outcome
We ship turnkey PE PP plastic granulator machine systems to 40+ countries with on-site installation, operator training, and 24-month warranty, typically commissioned within 90 days of arrival.
Twin-Screw vs Single-Screw
Why plant managers choose JianTai extruders over generic imports
JianTai Twin-Screw Extruder
Typical Imported Machine
Пропускная способность
✓ 300–2,000 kg/hr, engineered to your load
✕ Fixed output, rarely exceeds spec sheet
Screw u0026 barrel material
✓ Nitrided 38CrMoAlA, 5+ year service life
✕ Standard alloy, frequent wear at 18 months
Handles PE, PP, PET, PVC, film u0026 regrind
✓ Yes — customized L/D ratio per polymer
✕ Generic configuration, inconsistent pellet quality
Потребление энергии
✓ 0.28–0.35 kWh per kg of pellets
✕ 0.45+ kWh per kg
Сертификаты
✓ CE, ISO 9001, SGS-verified
✕ Often CE only, limited documentation
Customization u0026 integration
✓ Full recycling line design, 60+ countries shipped
✕ Off-the-shelf units, minimal engineering support
After-sales u0026 spare parts
✓ 24/7 engineer support, parts in 72 hours
✕ Email-only support, 3–6 week part lead times
Срок окупаемости
✓ 12–18 months at typical utilization
✕ 24–36 months with downtime losses
Process Overview
From Mixed Plastic Waste to Uniform Pellets in 5 Engineered Steps
Every JianTai plastic recycling extruder machine follows a proven process flow—engineered for consistent throughput, minimal downtime, and pellet quality that meets compounder specs.
1
Feeding u0026 Pre-Treatment
Shredded PE, PP, PET, or mixed scrap enters the force-feeder or crammer, where moisture is reduced and bulk density is stabilized. Optional metal detection and washing modules protect downstream components on your plastic recycling line.
2
Melting u0026 Plasticizing
Material is conveyed into a single-screw or twin-screw extruder barrel with segmented heating zones (180–260°C). Precision screw geometry ensures uniform melt temperature and homogenization—critical for PE PP granulator output consistency.
3
Filtration u0026 Degassing
A hydraulic or continuous screen changer removes paper, fines, and contaminants down to 80–150 mesh. Twin-stage vacuum venting extracts volatiles and moisture, producing a cleaner melt and denser, more marketable pellets.
4
Гранулирование
The filtered melt is pushed through a die plate and cut by water-ring, strand, or underwater pelletizing systems—matched to your polymer and capacity needs. Throughput options range from 150 kg/h up to 2,000 kg/h per industrial plastic pelletizing machine.
5
Cooling, Drying u0026 Packaging
Pellets are cooled, centrifugally dried to under 1% surface moisture, and conveyed to vibrating classifiers before bagging or silo storage. The result: uniform, free-flowing granules ready for resale, compounding, or reintegration into your production.
Trusted by Recyclers Worldwide
Why Plant Managers Choose JianTai Extruders
We replaced two aging lines with JianTai's twin-screw plastic recycling extruder and pushed throughput from 380 to 650 kg/h. ROI hit in under 14 months—exactly what procurement projected.
Their engineers customized the single-screw extruder for our contaminated PE PP feedstock and commissioned it on-site in Jakarta. Pellet quality is consistent, and downtime has dropped by nearly 40%.
After evaluating four plastic recycling line manufacturers, JianTai won on spec transparency and after-sales support. Two years in, the pelletizing machine still runs at rated capacity with zero major failures.
Global Deployment
Plastic Recycling Extruder Machines Shipped to 60+ Countries
60+
Countries
6
Regions
📍 Asia-Pacific
КитайИндияVietnamIndonesiaThailandPhilippinesMalaysiaAustralia
📍 Europe
ГерманияPolandItalySpainUnited KingdomNetherlandsTurkeyRomania
📍 North America
Соединенные ШтатыCanadaMexico
📍 Latin America
BrazilArgentinaChileColombiaPeru
📍 Middle East
UAESaudi ArabiaEgyptJordanIranIraq
📍 Africa
South AfricaNigeriaKenyaMoroccoEthiopiaGhana
Часто задаваемые вопросы
Plastic Recycling Extruder Machine FAQs: Specs, ROI u0026 Support
Straight answers for procurement engineers and plant managers evaluating industrial plastic pelletizing machines.
What's the difference between a single-screw and twin-screw plastic recycling extruder?
A single-screw extruder for plastic waste is ideal for clean, homogeneous materials like PE and PP film, offering lower capital cost and simpler maintenance. A twin-screw plastic recycling extruder delivers superior mixing, devolatilization, and throughput for contaminated streams, compounding, and filled resins—making it the preferred choice when feedstock varies or additive dosing is required.
What throughput can I expect from JianTai extruder lines?
Our standard models deliver 100–1,500 kg/h depending on screw diameter, L/D ratio, and material. We size each industrial plastic pelletizing machine to your specific feedstock, target output, and shift schedule, and we provide documented performance curves before contract signing.
Which plastics can your machines process?
Our PE PP plastic granulator machine lines handle LDPE, HDPE, PP, PS, ABS, PET, and engineering resins in film, flake, regrind, or lump form. For challenging streams with moisture, printing inks, or fillers, we configure dedicated venting, filtration, and screen-changer systems to protect pellet quality.
Do you customize machines for specific feedstock or floor layouts?
Yes—as a full-line plastic recycling line manufacturer, we engineer to your specifications, including screw geometry, die-face versus strand pelletizing, degassing stages, and footprint constraints. Our engineering team reviews material samples, facility drawings, and utility availability before finalizing the build.
What certifications and quality standards do your extruders meet?
All JianTai machines are manufactured under ISO 9001 quality management and shipped with CE marking for European markets. Electrical panels comply with IEC standards, and we provide full documentation packages including FAT reports, wiring diagrams, and spare parts lists for procurement audits.
What is the typical ROI and payback period?
Most customers recover their investment within 12–24 months based on pellet sales margins, energy efficiency, and reduced waste disposal costs. We provide a detailed TCO analysis during quotation—covering kWh per kg, labor, wear-part intervals, and projected uptime—so your finance team can model payback with confidence.
What after-sales support and shipping do you provide globally?
We ship worldwide with CIF, FOB, or EXW terms and handle export documentation in-house. Every machine includes a 12-month warranty, remote commissioning support, multilingual operator manuals, and on-site installation by our engineers when required. Spare parts are stocked for rapid dispatch to minimize downtime.
Ready to Turn Plastic Waste Into Profit? Get Your Custom Extruder Quote in 24 Hours
Share your throughput targets and material specs—our engineers will spec the right single-screw or twin-screw plastic recycling extruder machine for your line, with transparent pricing and global shipping included.