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Здание 3, Wanyang Innovation City, улица Langxia, город Юйяо, провинция Чжэцзян
INDUSTRIAL-GRADE EQUIPMENT
Plastic Recycling Extruder Machines That Deliver 1,500 kg/hr
JianTai engineers custom single screw and twin screw plastic recycling lines with up to 30% lower energy consumption and 24-month warranty coverage.
Proven Performance
Engineered for Industrial-Scale Output
2,500 kg/h
Maximum throughput
Twin-screw recycling lines built for continuous 24/7 production
30%
Lower energy consumption
Optimized screw geometry reduces kWh per ton versus legacy extruders
60+
Countries served
Turnkey installations across Asia, Europe, Africa, and the Americas
15 yrs
Average service life
Hardened alloy barrels and bimetallic screws backed by full parts support
Engineered for Industrial Output
Why Procurement Teams Specify JianTai Plastic Recycling Extruder Machines
Purpose-built extrusion and pelletizing systems that deliver measurable throughput, energy savings, and uptime at industrial scale.
Single u0026 Twin Screw Configurations
Choose a single screw plastic extruder for PE, PP, and PS streams, or a twin screw plastic recycling line for PET, contaminated, or multi-material feedstock. Matched screw geometry per resin maximizes melt quality and yield.
300–2,000 kg/h Verified Throughput
Modular lines scale from pilot plants to 24/7 operations, with documented output rates, stable melt pressure, and ≤0.35 kWh/kg energy consumption on standard LDPE recycling configurations.
Integrated Industrial Pelletizer
Our industrial plastic pelletizer machine produces uniform 3–5mm pellets with u003c2% fines, ready for direct resale or downstream molding—eliminating secondary processing steps and labor costs.
Custom-Engineered to Your Feedstock
As a custom plastic recycling machinery manufacturer, we specify screw L/D ratio, degassing zones, and filtration based on your waste stream analysis—not a generic catalog spec sheet.
CE u0026 ISO 9001 Certified Build
Every plastic waste extrusion equipment line ships with CE conformity, ISO 9001 quality documentation, and hardened 38CrMoAlA nitrided screws rated for 50,000+ operating hours.
Turnkey Installation u0026 Global Support
From factory acceptance testing to on-site commissioning in 40+ countries, our engineers deliver complete line integration, operator training, and 12-month parts warranty with 48-hour response.
Engineered for Industrial Throughput
Plastic Recycling Extruder Machines Built for 24/7 Production
Single Screw Plastic Extruders: 300–1500 kg/h Output
Our single screw plastic extruder lines deliver consistent pelletizing performance for PE, PP, PS, and ABS recycling streams. Precision-machined screws and hardened barrels extend service life to 80,000+ hours, cutting replacement costs by up to 40% compared to standard builds.
- Throughput ranges from 300 to 1,500 kg/h per line
- Siemens PLC control with real-time temperature zoning
- Energy consumption reduced 15–20% via optimized screw geometry
Twin Screw Plastic Recycling Lines for Contaminated Feedstock
When your input includes printed film, PET flakes, or moisture-heavy waste, our twin screw plastic recycling line handles it without pre-drying. Co-rotating intermeshing screws deliver superior devolatilization and filtration, yielding food-grade pellets from post-consumer streams.
- Processes up to 8% moisture content without pre-drying
- Dual-stage vacuum degassing for low VOC output
- Self-cleaning screen changer with u003c2 minute swap time
Industrial Plastic Pelletizer Machines with Precision Cutting
Our industrial plastic pelletizer machines produce uniform 3mm pellets at rates matched to your extruder capacity. Underwater and water-ring pelletizing options ensure optimal bulk density for downstream injection molding and compounding customers.
- Uniform pellet size with u003c2% variance tolerance
- Quick-change cutter heads for minimal downtime
- Closed-loop water system reduces consumption by 60%
Custom Plastic Recycling Machinery with Turnkey Commissioning
As a custom plastic recycling machinery manufacturer, JianTai engineers complete plastic waste extrusion equipment to your feedstock, footprint, and output targets. From line design through on-site commissioning, our engineers have deployed 500+ projects across 60 countries with documented ROI payback in 14–24 months.
- CE, ISO 9001, and SGS certified manufacturing
- On-site installation and operator training included
- Spare parts dispatched globally within 72 hours
Приложения
Proven Across Every Plastic Waste Stream
Post-Consumer PET Bottle Recycling
Вызов
Recyclers processing mixed PET bottles struggle with contamination, moisture, and inconsistent pellet quality that fails food-grade resale specs.
Outcome
Our twin screw plastic recycling line with integrated degassing and melt filtration delivers food-contact-grade rPET pellets at 800–2,000 kg/h with IV retention above 0.72 dL/g.
Industrial Film u0026 Bag Reprocessing
Вызов
LDPE and LLDPE film scrap is lightweight, high-volume, and notoriously difficult to feed consistently into standard extruders.
Outcome
A single screw plastic extruder paired with our force-feeder and side-cutter compactor handles up to 1,500 kg/h of film waste with stable throughput and under 0.35 kWh/kg energy use.
In-House Manufacturing Scrap Recovery
Вызов
Injection molders and blow molders lose margin when runners, sprues, and off-spec parts are sold as low-grade regrind instead of reused on-line.
Outcome
Our compact industrial plastic pelletizer machine converts in-plant scrap back into uniform pellets ready for direct re-feed, typically paying back in 14–20 months.
Engineering Plastics u0026 Compounding
Вызов
ABS, PC, PA, and filled compounds demand precise temperature control and shear profiles that general-purpose machines cannot maintain.
Outcome
Custom-designed twin screw configurations with zoned heating and vacuum venting produce homogeneous compounds with tight tolerances for automotive and electronics customers.
Municipal u0026 MRF Mixed Plastic Lines
Вызов
Material recovery facilities receive heavily contaminated, mixed-polymer bales that overwhelm single-stage equipment and drive up downtime.
Outcome
Turnkey plastic waste extrusion equipment with washing, sorting, and dual-stage extrusion delivers consistent output from mixed feedstock, with uptime above 92% across 50+ global installations.
Tailored Lines for Specialty Applications
Вызов
Projects involving fiber-reinforced plastics, medical regrind, or oversized agricultural waste rarely fit catalog equipment.
Outcome
As a custom plastic recycling machinery manufacturer, we engineer screw geometry, throughput, and auxiliary systems to your exact feedstock—backed by on-site commissioning and lifetime parts support.
JianTai vs. Typical Suppliers
Why procurement teams choose JianTai plastic recycling extruder machines
JianTai Extruder Systems
Typical Supplier
Throughput capacity (twin screw plastic recycling line)
✓ Up to 1,500 kg/h with stable ±2% tolerance
✕ 500–800 kg/h with frequent output drift
Energy consumption per ton
✓ 0.28–0.35 kWh/kg via optimized screw geometry
✕ 0.45–0.60 kWh/kg on standard designs
Customization for your feedstock
✓ Fully tailored single screw plastic extruder configurations (PE, PP, PET, PVC, film, flakes)
✕ Fixed catalog models, limited material range
Certifications u0026 build quality
✓ CE, ISO 9001 certified; SKD-11 screws, nitrided barrels
✕ Basic compliance, generic alloy components
Service life of core components
✓ 8–12 years on screws and barrels under continuous duty
✕ 3–5 years before major wear replacement
Turnkey commissioning u0026 training
✓ On-site installation, operator training, and 72-hour global response
✕ Remote support only, extended lead times on parts
ROI on industrial plastic pelletizer machine
✓ Typical payback in 14–18 months
✕ Payback of 30+ months due to downtime and power costs
From Inquiry to Production
How We Deliver Your Plastic Recycling Extruder Machine
A proven 5-step engineering and deployment process that takes you from initial specification to full-scale production—on time, on spec, and backed by global turnkey support.
1
Technical Consultation u0026 Feasibility
Share your feedstock type, target throughput, and output specs. Our engineers analyze your requirements and recommend the optimal single screw plastic extruder or twin screw plastic recycling line configuration for your operation.
2
Custom Engineering u0026 Quotation
Receive detailed CAD drawings, component specifications, power consumption data, and transparent pricing within 5–7 business days. Every industrial plastic pelletizer machine is engineered to your exact material and capacity demands.
3
Precision Manufacturing u0026 QC
Production begins in our ISO-certified facility using hardened alloy screws, European-grade electrical components, and 72-hour load testing. Each unit passes 18+ quality checkpoints before shipment.
4
Global Delivery u0026 Installation
We coordinate containerized shipping, customs documentation, and on-site installation support in 60+ countries. Our technicians commission your plastic waste extrusion equipment and validate throughput against contracted specifications.
5
Operator Training u0026 Lifetime Support
Receive hands-on operator training, full documentation, and 24/7 remote diagnostics. As your custom plastic recycling machinery manufacturer, we guarantee spare parts availability and technical support for the full service life of your line.
Trusted by Recyclers Worldwide
Why Plant Managers Choose JianTai Extruders
Our JianTai twin screw plastic recycling line processes 1,200 kg/hr of contaminated PP flakes with 18% lower energy consumption than our previous equipment. ROI came in under 14 months.
We evaluated six suppliers before selecting JianTai as our custom plastic recycling machinery manufacturer. Their engineering team matched our exact throughput specs and delivered the turnkey line on schedule.
The single screw plastic extruder has run three shifts daily for over two years with minimal downtime. After-sales support responds within hours, which is critical for our operation.
Global Deployment
Plastic recycling extruder machines installed across 6 continents
60+
Countries
📍 Asia-Pacific
КитайИндияVietnamThailandIndonesiaMalaysiaPhilippinesAustralia
📍 Europe
ГерманияUnited KingdomItalySpainPolandNetherlandsTurkeyRomania
📍 North America
Соединенные ШтатыCanadaMexico
📍 Latin America
BrazilArgentinaChileColombiaPeru
📍 Middle East
UAESaudi ArabiaQatarOmanJordanIsrael
📍 Africa
South AfricaEgyptNigeriaKenyaMoroccoEthiopia
Technical FAQ
Specification Questions From Procurement Teams
Straight answers on throughput, customization, and ROI for buyers evaluating a plastic recycling extruder machine.
What throughput range can your plastic recycling extruder machines handle?
Our single screw plastic extruder models deliver 150–800 kg/h, while our twin screw plastic recycling lines scale from 500 kg/h up to 2,500 kg/h. We size each configuration to your feedstock type, contamination level, and target pellet quality so you avoid over- or under-spec'ing the line.
Which plastic waste streams is your equipment compatible with?
Our plastic waste extrusion equipment processes PE, PP, PET, PS, ABS, PVC, and engineering plastics in film, rigid, fiber, or foam form. Moisture content up to 80% can be handled with integrated squeezer-compactor modules, and we tune screw geometry to match each polymer's melt profile.
Can you customize machinery to match our existing plant layout?
Yes. As a custom plastic recycling machinery manufacturer, we engineer frame dimensions, motor power, voltage (380V/440V/480V, 50/60Hz), control systems, and conveyor integration to fit your footprint and local grid. Detailed 3D layouts and Pu0026IDs are provided before fabrication begins.
What energy consumption should we expect per ton of output?
Typical energy use is 0.28–0.38 kWh per kg of pellets, depending on material and moisture. Our AC drive systems, optimized screw L/D ratios, and IE3 motors reduce consumption by roughly 15–25% versus legacy extruders, directly shortening payback on the industrial plastic pelletizer machine investment.
What certifications and quality standards do your machines meet?
All equipment is manufactured under ISO 9001 and ships with CE certification as standard. UL, CSA, and EAC compliance are available on request, and each machine includes full documentation: electrical schematics, mechanical drawings, material test reports, and FAT records.
Do you provide installation and after-sales support abroad?
We provide turnkey commissioning, on-site operator training, and remote diagnostics in over 60 countries. Critical spare parts are stocked for 24–72 hour dispatch, and our engineers are available via video support within 12 hours of any production issue.
What is the typical ROI and lead time on a recycling line?
Most clients see payback within 14–22 months based on regional pellet pricing and feedstock cost. Standard lead time is 60–90 days for single screw units and 90–120 days for complete twin screw plastic recycling lines, including FAT before shipment.
Technical Resources
Engineering guides for specifying your plastic recycling extruder machine
Technical Guide
Single Screw vs Twin Screw Plastic Extruder: Which Fits Your Material?
Compare throughput, shear rates, and energy consumption across both extruder types. Learn which screw configuration delivers the best ROI for PE, PP, PET, and contaminated feedstock.
Engineering Spec
How to Size an Industrial Plastic Pelletizer Machine for 1,000+ kg/h Output
A step-by-step sizing methodology covering screw diameter, motor power, and die-face cutter selection. Includes a throughput calculator for common polymer grades.
ROI Analysis
Twin Screw Plastic Recycling Line: CAPEX, OPEX, and Payback Analysis
Real cost data from 40+ deployed lines, including power draw per ton, wear-part lifecycles, and labor requirements. See why most plants hit payback within 18–24 months.
Buyer's Guide
Plastic Waste Extrusion Equipment: 12-Point Procurement Checklist
The specification criteria procurement managers use to evaluate suppliers, from ISO and CE documentation to spare-parts availability and commissioning timelines.
Деловое исследование
Custom Plastic Recycling Machinery: When to Engineer Beyond Standard Models
Five production scenarios where off-the-shelf extruders fall short, and how custom screw geometry, degassing zones, and filtration stages lift output by 25–40%.
Implementation
Commissioning a Plastic Recycling Extruder Machine: What to Expect On-Site
Walk through the full installation timeline, from foundation prep to operator training. Learn the common commissioning issues and how turnkey support prevents costly delays.