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المبنى 3، مدينة وانيانغ للابتكار، شارع لانغشيا، مدينة يوياو، مقاطعة تشجيانغ
Plastic Recycling Machine Manufacturer – Custom HDPE, PET & PLA Recycling Solutions
جيان تاي is a specialized ماكينة إعادة تدوير البلاستيك manufacturer offering complete recycling solutions for HDPE, PET, PLA, and mixed plastics. Whether you’re a startup entering the recycling industry or an established operation scaling up capacity, our machines deliver reliable performance with 100–2000 kg/h throughput, energy-efficient designs, and fully customizable configurations to match your exact requirements.
Our Plastic Recycling Machine Product Lines
JianTai offers a comprehensive range of ماكينات إعادة تدوير البلاستيك engineered for different material types and production scales. Each system is designed for continuous industrial operation with minimal downtime, low maintenance costs, and consistent output quality. Explore our core product lines below.
HDPE / PP Plastic Recycling Machine
Our HDPE and PP recycling machines handle rigid and film plastics including bottles, drums, crates, woven bags, and agricultural film. These systems feature heavy-duty shredders, friction washers, and high-performance pelletizers that produce clean, uniform pellets ready for reuse in injection molding and extrusion applications.
PET Bottle Recycling Washing Line
Our PET bottle recycling washing line transforms post-consumer PET bottles into high-purity PET flakes. The complete system includes label removers, hot wash tanks, friction washers, and flotation separation tanks, achieving flake purity levels above 99%. Output flakes are suitable for bottle-to-bottle recycling and polyester fiber production.
PLA Biodegradable Plastic Recycling Machine
As demand for biodegradable plastics grows, JianTai provides dedicated PLA recycling machines that process post-industrial and post-consumer PLA waste. Our systems use precisely controlled temperature profiles to prevent thermal degradation, preserving material properties for high-quality regranulation.
Mixed Plastic Recycling System
For operations handling unsorted or mixed plastic waste streams, our integrated recycling systems combine advanced sorting, washing, drying, and pelletizing stages. These turnkey solutions are ideal for municipal solid waste (MSW) recovery facilities and large-scale recycling plants processing multiple resin types simultaneously.
Plastic Recycling Machine Technical Specifications
Compare key parameters across our main ماكينة إعادة تدوير البلاستيك models to find the right fit for your project. All specifications can be customized based on your specific material type, desired output, and facility layout.
| Model / Type | Applicable Materials | السعة (كجم/ساعة) | Motor Power (kW) | Output Form | Line Length (approx.) |
|---|---|---|---|---|---|
| HDPE/PP Film Pelletizing Line | HDPE film, PP woven bags, agricultural film | 200–800 | 150–320 | Pellets | 25–35 m |
| HDPE/PP Rigid Plastic Recycling Line | HDPE bottles, PP crates, drums | 300–1000 | 180–400 | Pellets | 30–40 m |
| PET Bottle Washing Line | Post-consumer PET bottles | 500–2000 | 200–500 | Clean flakes | 35–50 m |
| PLA Recycling & Pelletizing Line | PLA cups, containers, film | 100–500 | 100–250 | Pellets | 20–30 m |
| Mixed Plastic Recycling System | PE, PP, PS, ABS mixed streams | 300–1500 | 250–550 | Pellets / Flakes | 40–60 m |
Note: All parameters are reference values. JianTai engineers will provide a detailed technical proposal tailored to your specific material composition, moisture content, contamination level, and target output quality.
How the Plastic Recycling Process Works
Understanding the complete عملية إعادة تدوير البلاستيك helps you select the right machine configuration for your operation. JianTai’s recycling lines follow a proven multi-stage workflow that transforms raw plastic waste into high-quality reusable pellets or flakes.
Stage 1: Shredding & Size Reduction
Raw plastic waste—bales, bottles, drums, or film—is fed into heavy-duty shredders and crushers that reduce the material to uniform flakes or chips (typically 10–50 mm). JianTai shredders feature hardened SKD-11 blades with a service life exceeding 2,000 hours, minimizing replacement frequency and downtime.
Stage 2: Washing & Contaminant Removal
Shredded material passes through a multi-stage washing system including pre-wash tanks, hot wash units (for label and adhesive removal), friction washers, and flotation separation tanks. This process removes dirt, sand, paper labels, oils, and other contaminants, achieving material purity levels above 98%.
Stage 3: Drying
Washed flakes are dewatered using centrifugal dryers and thermal drying systems, reducing moisture content to below 1–3%. Proper drying is critical for consistent pellet quality and stable extrusion in the next stage.
Stage 4: Pelletizing & Extrusion
Dried flakes enter the extruder where they are melted, filtered through screen changers to remove remaining micro-contaminants, and then cut into uniform pellets. JianTai pelletizers offer precise temperature control across multiple heating zones, ensuring consistent melt flow and pellet density.
Stage 5: Quality Control & Packaging
Finished pellets are cooled, classified by size using vibrating screens, and stored in silos or bagged for shipment. Optional color sorting and metal detection systems are available for applications requiring the highest purity standards.
Plastic Recycling Machine Case Studies
مع 105+ plastic recycling plants installed worldwide, JianTai has a proven track record of delivering successful projects across diverse markets. Here are three representative case studies.
Case Study 1: HDPE Bottle Recycling Plant – Southeast Asia
- Client: A leading waste management company in Vietnam
- Material: Post-consumer HDPE bottles and containers
- Capacity: 500 kg/h (operates 20 hours/day)
- Solution: Complete HDPE washing, drying, and pelletizing line
- Result: Achieved 97% material recovery rate; ROI reached within 14 months; pellet output sold to local pipe and container manufacturers
Case Study 2: PET Bottle-to-Flake Line – Africa
- Client: A government-backed recycling initiative in Nigeria
- Material: Post-consumer PET beverage bottles
- Capacity: 1,000 kg/h
- Solution: Full PET bottle washing line with hot wash and flotation separation
- Result: Produces food-grade-ready PET flakes with 99.5% purity; created 45+ local jobs; diverts 7,200 tonnes of PET from landfill annually
Case Study 3: Mixed Plastic Recycling Facility – South America
- Client: A private recycling company in Colombia
- Material: Mixed post-consumer plastics (PE, PP, PS)
- Capacity: 800 kg/h
- Solution: Integrated sorting, washing, and dual-line pelletizing system
- Result: Processes 5,000+ tonnes of mixed plastic waste per year; produces pellets for construction materials and packaging; ROI achieved within 18 months
How to Choose the Right Plastic Recycling Machine
Selecting the right ماكينة إعادة تدوير البلاستيك depends on several key factors. Use this buyer’s guide to narrow down the best solution for your project before requesting a custom quote from JianTai’s engineering team.
1. Identify Your Input Material
Different plastics require different processing approaches. Rigid HDPE and PP need robust crushing and washing systems, while flexible films require agglomerators before pelletizing. PET bottles need dedicated hot wash and flotation stages. Clearly identifying your primary feedstock is the first step toward the right machine configuration.
2. Determine Your Required Capacity
Calculate your target throughput in kg/h based on your daily waste supply and operating hours. JianTai offers systems ranging from 100 kg/h for small-scale operations to 2,000 kg/h for large industrial facilities. Oversizing slightly (by 10–15%) is recommended to accommodate future growth and peak loads.
3. Define Your Output Quality Requirements
Consider what your end product will be used for. Food-grade applications require higher purity and more advanced washing/filtration stages. Industrial-grade pellets for construction or non-food packaging can tolerate slightly lower purity, reducing equipment complexity and investment cost.
4. Evaluate Your Facility Space & Utilities
A complete recycling line can range from 20 m to 60 m in length depending on configuration. Ensure your facility has adequate floor space, ceiling height, water supply, drainage, and electrical capacity. JianTai provides detailed layout drawings during the proposal stage to help you plan.
5. Consider Total Cost of Ownership
Look beyond the initial purchase price. Factor in energy consumption, wear parts replacement frequency, labor requirements, water usage, and maintenance schedules. JianTai machines are designed with energy-efficient motors, easy-access wear parts, and automated controls to minimize long-term operating costs.
Not sure which machine is right for you? Contact JianTai’s engineering team for a free consultation and customized proposal based on your specific material, capacity, and budget requirements.
Why Choose JianTai as Your Plastic Recycling Machine Manufacturer
JianTai has built a reputation as a trusted plastic recycling machine manufacturer through years of engineering expertise, rigorous quality control, and dedicated after-sales support. Here’s what sets us apart.
In-House Engineering & Manufacturing
Every machine is designed and built in our own factory, giving us full control over quality, lead times, and customization. We don’t resell third-party equipment—what you get is 100% JianTai engineered and assembled.
Proven Global Track Record
With 105+ recycling plants successfully installed across Asia, Africa, South America, and Europe, we have hands-on experience with diverse material streams, regulatory environments, and operating conditions.
Complete Turnkey Solutions
From initial consultation and plant layout design to equipment manufacturing, shipping, installation, commissioning, and operator training—JianTai handles the entire project lifecycle so you can focus on running your business.
Responsive After-Sales Support
Our service team provides remote troubleshooting, spare parts supply, and on-site technical support. We maintain a comprehensive spare parts inventory to ensure fast delivery and minimal downtime for your operation.
Competitive Pricing with No Compromise on Quality
As a direct manufacturer, JianTai offers factory-direct pricing without middleman markups. Our machines use premium components—SKF bearings, Siemens electrical elements, and hardened alloy steel blades—to ensure long service life and reliable performance.
105+ Plastic Recycling Plants Installed Worldwide
JianTai’s plastic recycling machines are operating in over 35 countries, processing thousands of tonnes of plastic waste every day. Our global installation map reflects the trust that recycling businesses worldwide place in our equipment and service.
Frequently Asked Questions About Plastic Recycling Machines
What types of plastic can your recycling machines process?
JianTai plastic recycling machines can process a wide range of thermoplastics including HDPE, LDPE, PP, PET, PS, ABS, PLA, and mixed plastic waste streams. Each machine line is configured specifically for the target material to ensure optimal processing efficiency and output quality.
What is the typical capacity range of your plastic recycling machines?
Our standard recycling lines range from 100 kg/h to 2,000 kg/h. Custom configurations for higher capacities are available upon request. JianTai engineers will recommend the optimal capacity based on your daily feedstock volume and operating schedule.
How long does it take to install a complete recycling line?
Manufacturing typically takes 45–90 days depending on the system complexity. On-site installation and commissioning usually require 7–15 days with JianTai technicians guiding the process. We also provide comprehensive operator training during commissioning.
Do you provide after-sales support and spare parts?
Yes. JianTai provides 24/7 remote technical support, on-site service when needed, and maintains a full inventory of spare parts for fast global delivery. All machines come with a standard warranty covering major components.
Can I visit your factory before placing an order?
Absolutely. We welcome customers to visit our manufacturing facility to inspect our production capabilities, see machines in operation, and discuss project details face-to-face with our engineering team. Contact us to arrange a factory visit.
What is the ROI timeline for a plastic recycling plant?
Most of our customers achieve full return on investment within 12–24 months, depending on local feedstock costs, pellet selling prices, operating hours, and capacity utilization. JianTai can provide a detailed ROI analysis as part of your project proposal.
Start Your Plastic Recycling Project with JianTai
Ready to turn plastic waste into profit? Whether you need a single pelletizing machine or a complete turnkey recycling plant, JianTai’s engineering team is here to help you design the perfect solution. Tell us about your material, capacity needs, and budget—we’ll provide a detailed proposal with layout drawings, technical specifications, and transparent pricing within 48 hours.