Make some changes to the world environment
-
Building 3, Wanyang Innovation City, Langxia Street, Yuyao City, Zhejiang Province
Single Screw Plastic Extruder
The Single Screw Plastic Extruder by JianTai is a high-performance machine designed for efficient plastic processing. Ideal for producing a variety of plastic products such as pipes, profiles, sheets, and films, this extruder ensures consistent material flow and high-quality output. Built with durable alloy steel and equipped with advanced temperature control and energy-efficient features, it offers reliability, versatility, and precision for a wide range of thermoplastic materials. With customizable options and low maintenance needs, the JianTai Single Screw Plastic Extruder is perfect for both small and large-scale production environments.
The Single Screw Plastic Extruder is designed for efficient plastic processing, offering high precision and reliability in the production of various plastic products. It utilizes a single screw to melt and extrude raw plastic materials, making it ideal for applications such as pipe, film, sheet, and profile extrusion.
With a robust construction and advanced control systems, this extruder ensures consistent material flow, temperature regulation, and product quality. Its versatile design allows for easy adjustments to accommodate different materials and production needs, delivering high-performance results with minimal maintenance.
What makes a great plastic extruder different?
A great plastic extruder stands out due to several key factors that enhance performance, efficiency, and versatility in the manufacturing process. Here’s what makes a great plastic extruder different:
- Precision and Consistency: A high-quality extruder ensures uniform material flow, consistent temperature control, and stable extrusion rates. This leads to better product quality, fewer defects, and less material waste.
- Advanced Temperature Control: Precise and responsive heating and cooling systems are essential for managing the viscosity of the material being extruded. A great extruder features advanced temperature control to maintain the optimal processing conditions, ensuring smooth and uniform extrusion.
- Durability and Robust Construction: The durability of the extruder is crucial for long-term, continuous operation. Quality extruders are built with high-strength materials to withstand high pressure and temperature, reducing wear and tear and extending the machine’s lifespan.
- Energy Efficiency: A great extruder incorporates energy-saving features, such as optimized motor control and efficient heating systems, reducing energy consumption and lowering production costs over time.
- Versatility and Flexibility: Excellent plastic extruders are adaptable, able to process a wide range of materials, from standard thermoplastics to high-performance polymers. They can be adjusted for various extrusion processes, such as profile, sheet, film, and pipe production.
- User-Friendly Interface and Control: Modern extruders are equipped with intuitive control panels, PLC systems, or touch-screen interfaces for easy operation. This simplifies setup, monitoring, and adjustments, making the extruder easy to integrate into different production environments.
- High Throughput: Efficient extruders are designed to handle high material volumes, maintaining a high output rate without sacrificing quality. This leads to faster production times and increased throughput in large-scale operations.
- Low Maintenance and Reliability: A great extruder minimizes the need for frequent repairs and downtime by utilizing high-quality components and offering ease of maintenance. Its design ensures trouble-free operation and minimizes the occurrence of mechanical issues.
- Customizability: Top-tier extruders often come with options for customization to suit specific production requirements. This could include specialized screw designs, die configurations, or auxiliary equipment that optimize the extrusion process for specific materials or end products.
- Innovative Features: Cutting-edge extruders may feature advanced technologies such as smart sensors, real-time monitoring, automated adjustment systems, or integration with Industry 4.0 networks, improving the overall manufacturing process with automation and data analytics.
These features combined create a superior plastic extruder that delivers high productivity, better material properties, and consistent end products, making it an essential tool in modern plastic processing industries.
Extruder Model | 65, 75, 90, 100, 110, 120, 130, 140, 150, 160, 180, 200 |
---|---|
Extruder Screw | Military forging technology, using high-strength steel, one-piece turning |
Control System | The PLC touch control panel can accurately control the machine. (The upgraded version can be configured with remote control) |
Motor Configuration | Ordinary Motor, Servo Motor |
Machine Configuration | Standard configuration, Upgraded configuration, High-end configuration |
Component/Feature | Detailed Configuration |
---|
Screw and Barrel Design | - Single screw design optimized for plasticizing process - Material: 38CrMoAlA high-strength alloy steel - Screw length-to-diameter ratio (L/D): 25:1 to 40:1 - Multi-zone heating and cooling for uniform melting |
Drive System & Motor | - High-efficiency AC motor with Variable Frequency Drive (VFD) - Power range: 15 kW to 250 kW - Precision gearbox or belt drive system |
Temperature Control System | - Multiple independent heating zones for precise temperature control - Digital temperature controllers (PID control) - Water cooling system to prevent overheating |
Control System | - Programmable Logic Controller (PLC) for process monitoring - Touchscreen Human-Machine Interface (HMI) for real-time data and adjustments - Automation for screw speed, temperature, and diagnostics |
Die and Tooling | - Customizable dies for pipe, profile, film, etc. - High-temperature alloy material for dies, ensuring durability - Quick-change die system for fast setup |
Cutting System (Optional) | - Pelletizer or strand cutter for post-extrusion processes - Air or water-cooled pelletizing for uniform pellet size |
Safety & Maintenance Features | - Fully enclosed safety guards with emergency stops - Automated maintenance alerts for system checks - Modular design for easy maintenance and upgrades |
Output Capacity | - Extrusion capacity: 100 kg/h to 1000 kg/h - Suitable materials: PVC, PE, PP, ABS, etc. |
Optional Features | - Co-extrusion capability for multiple materials/layers - Vacuum calibration system for profile extrusion - Automated or semi-automated feeding systems |
Frame and Materials | - Sturdy, vibration-resistant steel frame - Anti-corrosion coatings on critical components for extended machine life |
At JianTai, we strive to ensure that your orders are delivered safely and efficiently. Please note that the shipping costs are not included in the price of the products, and the following outlines our shipping and delivery policy:
- Shipping Costs:
Shipping costs are calculated separately based on the destination, size and weight of the product. These costs are not included in the product price, and we will contact you manually and pay the shipping costs. - Delivery Times:
Delivery times depend on your location and the shipping method selected. Once your order is shipped, you will receive a tracking number to monitor the delivery progress. Please allow additional time for international shipments due to customs processing. - Order Processing:
Orders are typically processed within 15 business days from the date of purchase. Custom orders may take additional time, depending on the specifics of your request. - International Shipping:
We offer international shipping to various countries. Please be aware that customs fees, import duties, and taxes may apply based on your location. These fees are the responsibility of the customer. - Damaged or Lost Shipments:
While we take all necessary precautions to ensure your order arrives in perfect condition, if you receive a damaged or lost shipment, please contact our customer service team within 7 days of receiving your order for assistance. - Shipping Address:
Please ensure that the shipping address you provide is accurate and complete to avoid delays or errors in delivery. We are not responsible for any issues arising from incorrect or incomplete address details.
If you have any further questions or need assistance with your shipping, please do not hesitate to contact us. We are happy to help!
Reviews
There are no reviews yet.