{"id":2253,"date":"2024-12-19T20:03:59","date_gmt":"2024-12-19T20:03:59","guid":{"rendered":"https:\/\/jiantaimachine.com\/?page_id=2253"},"modified":"2024-12-19T20:04:00","modified_gmt":"2024-12-19T20:04:00","slug":"jt-serie-rohrextrusionsmaschinen-gruppe-bedienungsanleitung","status":"publish","type":"page","link":"https:\/\/jiantaimachine.com\/de\/jt-series-pipe-extrusion-machine-group-instruction-manual\/","title":{"rendered":"JT Serie Rohrextrusionsmaschinengruppe Bedienungsanleitung"},"content":{"rendered":"

1.Zweck<\/strong><\/h2>

Der Maschinensatz umfasst den hocheffizienten und energiesparenden Extruder JT-50, der Rohre aus PE, ABS, PC usw. mit den entsprechenden Durchmessern kontinuierlich extrudieren kann und in der Bau-, Landwirtschafts-, Chemie- und anderen Industrien weit verbreitet ist.<\/p>

2.Strukturelle \u00dcbersicht<\/strong><\/h2>

Der Maschinensatz besteht aus dem JT-50-Extruder, gepaart mit Werkzeugen mit entsprechenden Durchmessern, durch K\u00fchlung Kalibrierung, Traktion, L\u00e4nge fixiert Tracking schneiden, und die Entladung f\u00fcr die Inspektion der fertigen Produkte.<\/p>

  1. JT-50 Extruder-Hauptrahmen:<\/strong> Besteht aus einem Wechselstrommotor mit variabler Frequenz, einem Getriebe, einer automatischen Zuf\u00fchrungsmaschine, einem Extrusionssystem, Heiz- und K\u00fchlsystemen und elektrischen Steuerungen. Der Wechselstrommotor mit variabler Frequenz \u00fcbertr\u00e4gt die Leistung \u00fcber einen Keilriemen auf das Getriebe, so dass die Schnecke Geschwindigkeiten von 3 bis 60 U\/min erreichen kann, um den verschiedenen Anforderungen der Kunststoffextrusion gerecht zu werden.<\/li>\n\n
  2. Blasformwerkzeug Kopf:<\/strong> Der D\u00fcsenkopf besteht im Wesentlichen aus einem Kern, einer Formh\u00fclse, einem Splitter, einem Druckdeckel, Schrauben, einem D\u00fcsenkopfk\u00f6rper, einem Heizring und einem Formtr\u00e4ger. Die Oberfl\u00e4chen, die mit dem Kunststoff in Ber\u00fchrung kommen, sind geh\u00e4rtet und poliert, um die Flie\u00dff\u00e4higkeit des Kunststoffs und eine gleichm\u00e4\u00dfige Wandst\u00e4rke zu gew\u00e4hrleisten, die \u00fcber vier Schrauben einstellbar ist.<\/li><\/ol>
    1. Abschnitt Vakuumkalibrierung und -k\u00fchlung:<\/strong> Dieser Teil besteht haupts\u00e4chlich aus einer Kalibrierh\u00fclse, einem St\u00fctzrahmen, einem Kalibrierbeh\u00e4lter, einem Vakuumsystem und einem K\u00fchlsystem. Die Kalibrierh\u00fclse wird verwendet, um den Au\u00dfendurchmesser des Rohrs beim Austritt aus dem D\u00fcsenkopf zu messen. Der gesamte Tank wird vakuumiert (Vakuumniveau -0,2 bis -0,8 MPa), um sicherzustellen, dass der Au\u00dfendurchmesser fest an der Innenwand der Kalibrierh\u00fclse anliegt. Gleichzeitig k\u00fchlt der Kalibrierbeh\u00e4lter das Rohr mit Wasser. Das K\u00fchlsystem besteht aus einer Zentrifugalpumpe, einem Verteiler, Spr\u00fchrohren und D\u00fcsen. W\u00e4hrend des Betriebs spr\u00fchen die D\u00fcsen aus verschiedenen Richtungen K\u00fchlwasser auf das Rohr, wobei die aus den D\u00fcsen in den Tank eintretende Wassermenge der Menge entspricht, die aus dem Abfluss austritt.<\/li>\n\n
    2. Zugvorrichtung:<\/strong> Die Zugvorrichtung umfasst haupts\u00e4chlich ein \u00dcbertragungssystem, einen Zugkettenriemen, einen Klemmmechanismus, ein Einstellsystem, Seitenplatten und einen Sockel. Der Motor verf\u00fcgt \u00fcber einen Antrieb mit variabler Frequenz, um sich an unterschiedliche Extrusionsgeschwindigkeiten der Rohre anzupassen.<\/li>\n\n
    3. Schneidevorrichtung:<\/strong> Sie besteht im Wesentlichen aus einem Rahmen, einer S\u00e4gebasis, einem S\u00e4geblatt, einem Klemmteil und einem pneumatischen Teil. Die Klemm- und Schneidteile k\u00f6nnen sich entlang der F\u00fchrungsschiene am Rahmen in Richtung des extrudierten Kunststoffrohrs bewegen. W\u00e4hrend des Schneidens treibt ein Motor das S\u00e4geblatt zum Rotationsschneiden an, w\u00e4hrend die S\u00e4gebasis \u00fcber einen Pneumatikzylinder in ihre Ausgangsposition zur\u00fcckkehrt.<\/li><\/ol>

      Die Bewegungsgeschwindigkeit jedes Zylinders wird durch Einstellen des Luftdrucks (2,5-3 kg\/cm^2) mit einem Luftdruckventil gesteuert. Wenn der Steuerknopf auf manuell eingestellt ist, kann der Bediener die oben genannten Schneidevorg\u00e4nge durchf\u00fchren, indem er die entsprechenden Tasten einzeln dr\u00fcckt.<\/p>

      3.Wichtigste technische Parameter:<\/strong><\/h2>
      1. JT-50 Einschnecken-Kunststoffextruder:<\/strong>
        • Motor Modell:<\/strong> Y-7.5KW-6 Frequenzumwandlung<\/li>\n\n
        • Macht:<\/strong> 7,5 KW<\/li>\n\n
        • \u00dcbersetzungsverh\u00e4ltnis des Untersetzungsgetriebes:<\/strong> 12.5:1<\/li>\n\n
        • Ventilator Modell:<\/strong> DF-1, 85W<\/li>\n\n
        • Heizleistung:<\/strong> 7,6 KW<\/li>\n\n
        • Abmessungen:<\/strong> 2200 \u00d7 650 \u00d7 2100 mm<\/li>\n\n
        • Extrusionsgeschwindigkeit:<\/strong> 35~50 Kg\/h<\/li>\n\n
        • Gewicht:<\/strong> 800 kg<\/li><\/ul><\/li>\n\n
        • stirbt:<\/strong>
          • Gr\u00f6\u00dfen: \u03c65, 9,6, 17, 26,7, 32 mm<\/li>\n\n
          • Kalibrierungsh\u00fclsen: H68 Messing<\/li>\n\n
          • Insgesamt: 5 S\u00e4tze<\/li><\/ul><\/li>\n\n
          • Vakuum-Kalibrierung K\u00fchltank:<\/strong>
            • L\u00e4nge:<\/strong> 5 m, 3 Vakuumkammern<\/li>\n\n
            • Vakuumpumpe Motorleistung:<\/strong> 4 KW<\/li>\n\n
            • K\u00fchlwasserpumpe Leistung:<\/strong> 1,1 KW (2 Einheiten), 0,75 KW (1 Einheit)<\/li>\n\n
            • Vakuumerzeuger:<\/strong> Ein Satz<\/li>\n\n
            • Maximaler Durchmesser des Kalibrierungsrohrs:<\/strong> \u03c632 mm<\/li>\n\n
            • Abmessungen:<\/strong> 5000 \u00d7 800 \u00d7 1700 mm<\/li>\n\n
            • Gewicht:<\/strong> 1000 kg<\/li><\/ul><\/li>\n\n
            • Zugvorrichtung:<\/strong>
              • Bereich der Rohrdurchmesser:<\/strong> \u03c65-50 mm<\/li>\n\n
              • Geschwindigkeit der Traktionslinie:<\/strong> 0-5 m\/min<\/li>\n\n
              • Titel Typ:<\/strong> Raupe, effektive L\u00e4nge 1,5 Meter<\/li>\n\n
              • Antriebsmotor:<\/strong> 4 KW Drehzahlregelung mit variabler Frequenz<\/li><\/ul><\/li>\n\n
              • Schneidemaschine:<\/strong>
                • Motor:<\/strong> 0,75 KW<\/li>\n\n
                • L\u00e4ngenspeicher f\u00fcr Encoder, hochpr\u00e4ziser Linearlagerschlitten.<\/strong><\/li>\n\n
                • Kontrolle:<\/strong> SPS-Modul, Bildschirm.<\/li><\/ul><\/li><\/ol>

                  4. Einbau<\/strong><\/h2>

                  4.1 Die Maschine muss auf einem festen Untergrund aufgestellt werden. Das Fundament muss eine Betonstruktur mit einer Auftriebskraft von mehr als 80 mm sein. Nach dem Aufstellen der Maschine gem\u00e4\u00df den Installationsl\u00f6chern sind die Schrauben zu vergie\u00dfen und vor dem endg\u00fcltigen Festziehen abzuwarten, bis sie richtig ausgeh\u00e4rtet sind.<\/p>

                  4.2 Verwenden Sie beim Festziehen der Maschine eine Wasserwaage, um sicherzustellen, dass sie eben ist und der horizontale Fehler weniger als 0,05% betr\u00e4gt. Die Spitzenh\u00f6he der Haupt- und Hilfsmaschinen sollte gleich sein.<\/p>

                  4.3 Die Wasserzu- und -ableitungen der Kalibriereinrichtung sollten mit Schl\u00e4uchen verbunden sein, um die Bewegung der K\u00fchlwanne zu erleichtern.<\/p>

                  4.4 Bei der Verlegung der elektrischen Leitungen an den Zug- und Schneidvorrichtungen sollte deren m\u00f6gliche Bewegung ber\u00fccksichtigt werden, und alle elektrischen Steuerger\u00e4te sollten sich am Steuerstand vor dem Vakuumtank befinden.<\/p>

                  4.5 Neben der Installation des Maschinensatzes m\u00fcssen auch die Stromversorgung, die Luftzufuhr (Druckluft nicht unter 6 kg\/cm\u00b2) und das K\u00fchlwassersystem installiert werden.<\/p>

                  5. Probebetrieb<\/strong><\/h2>

                  5.1 Bewegen Sie alle Teile des Getriebesystems von Hand, um die Flexibilit\u00e4t und Zuverl\u00e4ssigkeit zu pr\u00fcfen. F\u00fcllen Sie das Getriebe mit sauberem Schmier\u00f6l und bringen Sie dann die Sicherheitsabdeckung an.<\/p>

                  5.2 Schalten Sie alle Teile ein und bet\u00e4tigen Sie sie, um zu pr\u00fcfen, ob sie sich flexibel und zuverl\u00e4ssig bewegen.<\/p>

                  5.3 Luft zuf\u00fchren, um zu pr\u00fcfen, ob alle pneumatischen Teile aufeinander abgestimmt und gut abgedichtet sind.<\/p>

                  5.4 F\u00fchren Sie einen Wassertest durch, um eventuelle Lecks in den Rohrleitungen zu \u00fcberpr\u00fcfen.<\/p>

                  5.5 W\u00e4hrend des Probelaufs sollten detaillierte Aufzeichnungen gef\u00fchrt werden.<\/p>

                  6. Wartung und Pflege<\/strong><\/h2>

                  6.1 Es ist strengstens untersagt, Verunreinigungen wie Sand und harte Gegenst\u00e4nde in die Materialien zu mischen.<\/p>

                  6.2 W\u00e4hrend der ersten 60 Betriebsstunden darf der Hauptmotor nicht mit mehr als 70% belastet werden, wobei der Strom 12A nicht \u00fcberschreiten darf.<\/p>

                  6.3 Vermeiden Sie Kollisionen und Dehnungen der K\u00fchl- und Vakuumrohrleitungen.<\/p>

                  6.4 Schlie\u00dfen Sie vor jeder Abschaltung den Auslass des Trichters, extrudieren Sie das restliche Material im Zylinder und schalten Sie dann die Maschine aus.<\/p>

                  6.5 Demontieren und reinigen Sie den Gewindeschneidkopf und die K\u00fchlkalibrierh\u00fclse sofort nach dem Anhalten mit weichen Metallwerkzeugen (z. B. Kupferst\u00e4ben und -bl\u00f6cken), um eine Besch\u00e4digung ihrer Arbeitsfl\u00e4chen zu vermeiden. Entfernen Sie vor der Demontage den Heizring vom D\u00fcsenkopf. Behandeln Sie alle Teile bei der Montage und Demontage vorsichtig. Tragen Sie Rostschutz\u00f6l auf die Oberfl\u00e4che der K\u00fchlh\u00fclse auf, wenn die Maschine \u00fcber einen l\u00e4ngeren Zeitraum nicht benutzt wird.<\/p>

                  6.6 Andere Ger\u00e4te sollten gem\u00e4\u00df der Bedienungsanleitung des jeweiligen Ger\u00e4ts betrieben werden.<\/p>

                  7. Anhang:<\/strong><\/h2>

                  Dieser Abschnitt enth\u00e4lt die f\u00fcr die Fehlersuche und Wartung erforderlichen elektrischen Schaltpl\u00e4ne.<\/p>

                  8. Spezifische operationelle Beispiele:<\/strong><\/h2>

                  Schritt 1<\/strong>: Pr\u00fcfen Sie vor dem Einschalten und Anschlie\u00dfen der Wasser- und Luftversorgung, ob alle Anschl\u00fcsse korrekt sind und den Sicherheitsvorschriften entsprechen.<\/p>

                  Schritt 2<\/strong>: Stellen Sie sicher, dass das Getriebe mit ausreichend Schmier\u00f6l gef\u00fcllt ist.<\/p>

                  Schritt 3<\/strong>: Schalten Sie das Heiz- und Trocknungssystem des Trocknungsbeh\u00e4lters ein, stellen Sie die Temperatur auf 80-100\u00b0C ein und trocknen Sie mehr als 2 Stunden lang.<\/p>

                  Schritt 4<\/strong>: Starten Sie das Heizsystem der Hauptmaschine. Schalten Sie zun\u00e4chst den Schalter zur Steuerung der Werkzeugtemperatur ein und aktivieren Sie dann nacheinander die Temperaturregler f\u00fcr jeden Abschnitt, wobei Sie eine angemessene Extrusionstemperatur einstellen (die nicht dem Schmelzpunkt des Kunststoffs entspricht).<\/p>

                  Schritt 5<\/strong>: Sobald der Kunststoff im Trocknungstrichter getrocknet ist und die Temperaturen der Hauptmotorenteile die eingestellten Werte erreicht haben, warten Sie etwa 10 Minuten, bevor Sie das Einf\u00fclltor \u00f6ffnen. Schalten Sie gleichzeitig den Startschalter f\u00fcr die Frequenzumwandlung der Hauptmaschine ein und drehen Sie langsam den Drehzahlregler.<\/p>

                  Schritt 6<\/strong>: Wenn die Kunststoffschmelze aus der D\u00fcse austritt, befestigen Sie einen vorbereiteten kleinen Kunststoffschlauch an dem Extrudat und ziehen Sie ihn. Abh\u00e4ngig von der Extrusionsgeschwindigkeit der Hauptmaschine die Geschwindigkeit der Zugmaschine starten und anpassen, um sie mit der Hauptmaschine zu synchronisieren.<\/p>

                  Schritt 7<\/strong>: Starten Sie sofort das Spr\u00fchk\u00fchlsystem der Vakuumbox und aktivieren Sie dann das Vakuumsystem.<\/p>

                  Schritt 8<\/strong>: Stellen Sie den Vakuumdruck entsprechend den Anforderungen an die Rohrgr\u00f6\u00dfe ein (typischerweise 0,02 bis 0,08 MPa) und passen Sie die Extrusionsgeschwindigkeit der Hauptmaschine entsprechend den Anforderungen an die Wandst\u00e4rke des Rohrs an.<\/p>

                  Schritt 9<\/strong>: Pr\u00fcfen Sie w\u00e4hrend des Probelaufs die Gleichm\u00e4\u00dfigkeit der Wandst\u00e4rke des Rohrs. Wenn sie ungleichm\u00e4\u00dfig ist, stellen Sie die vier Einstellschrauben an der Seite ein. So geht's: Markieren Sie zun\u00e4chst die Stelle nahe der Matrize auf dem Kunststoffrohr mit einem Marker; l\u00f6sen Sie die Schraube an der dicken Wand, ziehen Sie die gegen\u00fcberliegende Schraube leicht an und pr\u00fcfen Sie die Wandst\u00e4rke. Wiederholen Sie den Vorgang, bis die Wandst\u00e4rke gleichm\u00e4\u00dfig ist.<\/p>

                  Schritt 10<\/strong>: Wenn die Wandst\u00e4rke gleichm\u00e4\u00dfig eingestellt ist, pr\u00fcfen Sie, ob die Gesamtabmessungen der Rohrwand zu dick oder zu d\u00fcnn sind. Wenn zu dick, beschleunigen Sie die Zugmaschine oder verlangsamen Sie den Extruder, um die Rohrwand etwas d\u00fcnner zu machen. Gegebenenfalls umkehren.<\/p>

                  Schritt 11<\/strong>: Pr\u00fcfen Sie, ob die Gummibl\u00f6cke an der Zugmaschine zu fest oder zu locker sind, und stellen Sie sie entsprechend ein.<\/p>

                  Schritt 12<\/strong>: \u00dcberpr\u00fcfen Sie die Genauigkeit der Gr\u00f6\u00dfe der automatischen Schneidemaschine und nehmen Sie die erforderlichen Einstellungen vor. Stellen Sie eine angemessene Anzahl von Punkten ein, um die richtige Gr\u00f6\u00dfe zu erreichen. Zum Beispiel: Stellen Sie zun\u00e4chst 1000 Punkte ein, messen Sie die tats\u00e4chliche Gr\u00f6\u00dfe des Rohrs nach dem automatischen Schneiden und teilen Sie dann das tats\u00e4chliche Millimeterma\u00df durch 1000 Punkte, um die tats\u00e4chliche Gr\u00f6\u00dfe pro Punkt zu bestimmen.<\/p>

                  Step 13<\/strong>: Das Abschalten der Maschine ist besonders wichtig f\u00fcr den Betrieb. Besonderheiten: Sobald der Kunststoff vollst\u00e4ndig extrudiert ist (erkennbar daran, dass kein Material mehr aus der D\u00fcse austritt), stellen Sie die Frequenzregler des Hauptmotors und der Zugmaschine auf Null und dr\u00fccken Sie dann den Stoppknopf. Anschlie\u00dfend schalten Sie das Vakuum, die Wasserpumpen, die Zugmaschine und die Temperaturregelung ab und unterbrechen schlie\u00dflich die Stromzufuhr.<\/p>","protected":false},"excerpt":{"rendered":"

                  1.Purpose The machine set includes the JT-50 high-efficiency, energy-saving extruder, capable of continuously extruding pipes of PE, ABS, PC, etc., of corresponding diameters, widely used in construction, agriculture, chemical, and other industries. 2.Structural Overview The machine set consists of the JT-50 extruder paired with dies of corresponding diameters, through cooling calibration, traction, length-fixed tracking cutting, […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_gspb_post_css":"","rank_math_lock_modified_date":false,"footnotes":""},"class_list":["post-2253","page","type-page","status-publish","hentry"],"blocksy_meta":[],"rankMath":{"parentDomain":"jiantaimachine.com","noFollowDomains":[],"noFollowExcludeDomains":[],"noFollowExternalLinks":false,"featuredImageNotice":"Das angezeigte Beitragsbild sollte mindestens 200x200 px gro\u00df sein, 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